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Welcome to Control Intelligence, a ControlDesign.com podcast that goes deep inside the automation and technology that machine builders, system integrators and end users rely on to keep production humming efficiently
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The landscape of industry is undergoing a profound transformation, largely driven by the increasing integration of robotics. Once confined to the realm of science fiction, industrial robots are now an indispensable part of manufacturing and production processes worldwide. In this episode of Control Intelligence, written by contributing editor Charl…
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Many times, in industrial automation we hear the term “safe speed” in motion conversations. It’s important to define safe speed and how it applies to control design, in relationship to functional safety. In this episode of Control Intelligence, written by contributing editor Tobey Strauch, editor in chief Mike Bacidore discusses how smart control d…
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Two technologies that have risen to prominence in industrial settings over the past few years are light detection and ranging (LiDAR) and IO-Link. The discussion, popularity and implementation of both continue to rise. Aaron Rothmeyer, manager, market product manager, at SICK, explains why in this episode of Control Intelligence.…
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Industrial panel displays have undergone significant advancements in recent years, driven by the growing demand for better performance, durability and functionality. In this episode of Control Intelligence, written by contributing editor Charles Palmer, editor in chief Mike Bacidore discusses displays.…
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Commissioning a stand-alone machine project based on control with a programmable logic controller (PLC) and a human-machine interface (HMI) has many facets to the successful implementation of the equipment that the control system is controlling. In this episode of Control Intelligence, written by contributing editor Jeremy Pollard, Mike Bacidore di…
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A programmable logic controller (PLC) is essentially a term used for any controller these days. A programmable automation controller (PAC) is the alternative. It could be looked at as a flip phone vs. a smart phone. However, there are distinguishing characteristics. In this episode of Control Intelligence, written by contributing editor Tobey Strau…
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In the world of motor encoders, there are two main types – incremental and absolute. Incremental encoders do not retain their actual position upon power-up, whereas absolute encoders do. They both give position feedback, which the motion controller can use to calculate velocity, acceleration and jerk. These parameters are necessary for a fully capa…
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Managing editor Anna Townshend spoke with two team members at BioMADE, which is one of nine different Manufacturing Innovation Institutes started by the Department of Defense. This particular group is focused on building the U.S. bioindustrial economy. There are many companies and scientists doing great work using chemical waste products to create …
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This week’s guest on Control Intelligence is Patrick Bunn, owner of Bunn Automation Consulting in Birmingham, Alabama. Bunn’s career has included valuable experience with CMC Steel Alabama, Revere Control Systems, EC&S, Hargrove Controls & Automation and Enercon, as well as his volunteer work with younger people in technology, engineering and autom…
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This week’s guest on Control Intelligence is Stu Shepherd, co-founder and president of Shepherd Solutions. Shepherd was selected as the winner of the 2025 Joseph F. Engelberger Robotics Award for Leadership. He will be recognized at the awards dinner during the Automate Show in Detroit the week of May 12. Shepherd is nearing 50 years of transformin…
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The decentralized MX-System achieves completely cabinet-free automation of machines and systems. Beckhoff has bundled more than four decades of automation expertise into the MX-System, which performs all of the tasks and gives individual externally mounted components the protection of a classic control cabinet. In this episode of Control Intelligen…
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This week’s guest on Control Intelligence is robot royalty. Joe Gemma was the 2024 winner of the Joseph F. Engelberger Robotics Award for Leadership, but that was just a touchstone along a career that continues to move robotics and automation forward. Gemma serves on the board of directors for the Association for Advancing Automation, A3, which hos…
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Manufacturing is wrought with safety devices. As we progress further along with cobots and mixing humans and automation together, presence sensing becomes more important, not only for operations, but for functional safety. In this episode of Control Intelligence, written by contributing editor Tobey Strauch, editor in chief Mike Bacidore discusses …
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Spring is sprung, and it’s time to start making plans for upcoming conferences and trade shows. In this episode of Control Intelligence, editor in chief Mike Bacidore shares two of his favorite upcoming automation events—Automate and the CSIA Conference—and what attendees can expect.By controldesign
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In 2025, AVG Automation, parent company of EZAutomation, a midwestern U.S. manufacturer and factory-direct purveyor of industrial automation systems and components, will celebrate 50 years since its founding in 1975. The automation technology landscape has changed dramatically since that time, but many of the underlying industry needs remain unchan…
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